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Discover the advantages of choosing Hall Spars for your rigging needs. Whether you’re a cruising enthusiast or a dedicated racer, our elegant and aerodynamic carbon solutions are tailored to meet your specific requirements. We prioritise safety, reliability, comfort, and performance to ensure an exceptional sailing experience.

With over 40 years of experience, we utilise advanced engineering software to create a unique laminate that forms the foundation of your pleasure on the water. Our team of skilled design and project managers collaborate closely with you and your stakeholders to refine and develop the rig, ensuring it meets your exact demands.

Through our proprietary mandrel laminating process, we create seamless and aerodynamic masts, optimized for weight savings. Paired with our stylish and sophisticated boom solutions, our rigs offer minimal windage and enhance your overall sailing experience.


Performance, reliability & elegance guaranteed.

Hall Spars masts are meticulously built to exact design specifications. Our dedicated design team absorbs client needs and utilizes our advanced in-house software to deliver the ideal solution. With our extensive knowledge and technology, we incorporate the latest innovations in rig and sail design, including load sharing and load monitoring technologies, as well as backstay-less rigs.

Each design specification undergoes detailed analysis, considering your yacht’s characteristics and intended sailing style. This comprehensive process determines crucial factors such as rig loads, mast section, fiber modulus, and rigging sizes. The result is a well-integrated and balanced final product, guaranteeing unrivaled performance on the water.

Using our unique male mandrel moulding process, we apply thin, unidirectional pre-preg carbon fiber layers, debulk between each layer, and use an aerospace-grade autoclave for curing. The result is flawlessly smooth, aerodynamic, and weight-optimized seamless spars.

Find out more about our manufacturing process.


Designed to elevate the aesthetics, comfort, and performance of your yacht. Our booms are a testament to lightweight construction, strength, and reliability.

Built with purpose in mind, our booms are engineered for effortless handling, tailored to suit your yacht’s specific setup and personal preferences. Just like our masts, they undergo a seamless curing process in our aerospace-grade autoclave. This ensures an optimal strength-to-weight ratio that guarantees exceptional performance.

Get in touch with our experts to discuss the ideal boom for your yacht and explore our range of optional features and upgrades. Hall Spars is committed to delivering the perfect boom solution that aligns with your unique requirements.





At Hall Spars, reliability is at the forefront of our design process. Our expert engineering team utilizes cutting-edge, in-house design software and leverages decades of experience to thoroughly analyze rig behavior under various adjustments and conditions. Through the use of advanced Finite Element Analysis (FEA) techniques, we make informed and data-driven design choices, ensuring precise load figures and optimal performance.


At Hall Spars, we understand the importance of aesthetics in creating your dream rig. We take a holistic approach, seamlessly blending performance and elegance to deliver a visually stunning result. Whether you prefer a classic or cutting-edge look, perfectly matching or complementing the design of your yacht. Trust in Hall Spars to bring your vision to life and elevate the aesthetic appeal of your rig to new heights.

Enhanced ease of handling

Tailored Solutions for Effortless Sailing

At Hall Spars, we prioritize ease of handling in our rig designs. If this is a specific priority for you, we can go the extra mile to create a rig package that perfectly meets your needs. Whether you intend to sail shorthanded or wish to reduce working loads on the system, we offer a range of optional features that significantly enhance and simplify your sailing experience.

Our expert team is ready to assist you in exploring these tailored solutions. Speak to one of our knowledgeable professionals to discover how we can optimise your rig for effortless handling, allowing you to enjoy every moment on the water.


If performance is your top priority, we offer tailored packages designed to maximize aerodynamics and weight-saving, giving you a competitive edge.

Our team consists of experienced grand-prix sailors who bring their expertise to every project. We ensure that your rig is reliable and built for optimal performance. We closely consider the stiffness-to-weight ratio, ensuring that every component is carefully engineered to deliver exceptional results.


Hall Spars rigs leverage the lightweight properties of carbon, resulting in a substantial weight saving. This key advantage unlocks a range of benefits when considering the comfort of your sailing experience:

  • Less heel: Experience more comfortable sailing and improved manoeuvrability.
  • Reduced pitching and rolling: Enjoy a smoother experience at sea and at anchor.
  • Increased fuel efficiency: Benefit from improved fuel economy.
  • More capacity for luxury installations: Create a yacht with greater space for luxurious amenities.


Want to speak to us about your project?


The Team

Just like our rig packages, our team is a sum of its constituent parts. Meet the people behind the spars.



Find out more about the Hall process and what goes into our carbon spars.